Fundamentals of Hybrid Cellulose Nanofibril Foam Production by Microwave-Assisted Thawing/Drying Mechanism
Md Musfiqur Rahman, Islam Hafez*, Mehdi Tajvidi, and Aria Amirbahman
Laboratory of Renewable Nanomaterials, School of Forest Resources, University of Maine, 5755 Nutting Hall, Orono, Maine 04469, United States
Department of Wood Science and Engineering, Oregon State University, Richardson Hall, Corvallis, Oregon 97331, United States
Department of Civil, Environmental and Sustainable Engineering, Santa Clara University, 500 El Camino Real, Santa Clara, California 95053, United States
Cellulose nanofibril (CNF) porous structures (foams/aerogels) are typically produced using energy-intensive processes such as freeze drying. In this study, a novel microwave-assisted thawing process was developed to produce low-density (36 kg/m3) CNF foams. The process involved the freezing of CNF and urea suspension followed by immediate thawing in the microwave. A slow freezing rate produced a uniform pore structure, whereas fast freezing using liquid nitrogen resulted in the aggregation of CNF upon thawing. The in-situ carbamate crosslinking resulted from the addition of urea provided wet stability and was confirmed by FTIR and nitrogen content analysis. The compressive properties of the foams were evaluated in both dry and wet conditions. In addition, iron oxide nanoparticles were used to assess the feasibility of producing hybrid foams via this novel method. This innovative and energy-efficient approach to produce foams from cellulosic nanomaterials has the potential to be scaled up and is expected to promote the use of renewable nanomaterials in a wider range of applications.
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